China Standard Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox comer planetary gearbox

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 0.3
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: custom
Input Speed: 5-1500rpm (custom)
Output Speed: custom
Outer diameter: 16mm
Shape: Round
Applicable drive motor: 12. 24V DC motor
Output shaft shape: D-shaped shaft, round shaft, H-shaped shaft
Gearbox type: Planetary reduction gearbox
Gear material: Powder Metallurgy metal
Turn around: Forward rotation, reverse rotation, two-way rotation
Bearing form: Oil-impregnated bearings or ball bearings are available
Suitable temperature: -15℃ ~ 70℃
Product name: sintered metal precision 16mm dc motor micro mini planetary gearbox
Packaging Details: Carton

Product Overview Sintered micro planetary gearboxWe are manufacturer and exporter of sintered metal parts with 9 years experience, mainly produce miniature planetary gearbox, gear wheel,metal bushing, and other sintered structural metal components,any metal parts can be customized.according to your drawing.Powder metallurgy(PM) is a state of the art metal-forming process used to produce net-shape components,which typically uses more than 97% of the starting raw material in the finished part. It is basically a “chipless”metalworking process, which save you about 80% cost than traditional process under the same quality. FEATURES AT A GLANCE Advantage of planetary gear systems * Light weight,small size, * High carrying capacity, long service life * Smooth operation, low noise * Large output torque, large speed ratio * High efficiency, power diversion * Multi-tooth meshing Planetary gearbox inner metal parts Sintered internal ring gear Sintered planetary gear Features of the planetary gearbox *The highest single-stage transmission ratio can reach 6:1 * Low backlash (﹤2.5°), low noise, high transmission efficiency (above 85% single stage) * Gear material and forming method can be selected arbitrarily, providing a variety of cost options * 16mm planetary gearbox (reducer) can be made into 12V, 24V DC planetary gear motor, according to your needs (voltage, power, speed, etc.) * Product solutions that can meet special characteristics such as high speed, high temperature, heavy load, and sealing * Higher load torque, you can choose from 16mm, 20mm, 22mm, 28mm, 30mm, 32mm, 36mm, 38mm, 42mm planetary gearbox series and customized size is available Dimensions of the 16mm planetary gearbox Product Specifications Pinion Specifications Gearbox model The metal gear and Production Process can be customized. More details or custom please feel free to contact us. Powder Metallurgy processing Contrast for PM and Traditional Process

ItemPMPrecision castingMachining operationStamping
Range of Applying materialHighMedium-highMediumMedium
Design ToleranceHighHighHighLow
Small SizeHighLowHighHigh
ThicknessHighHighLowHigh
Supply AbilityHighMediumLowHigh
Raw material ultilizationHighLowLowLow
Contrast for PM and Precision Casting Molding
PropertyPMPrecision Casting Molding
Surface RoughnessRa1.6Ra1.6
Minimum Thickness0.8mm2mm
Maximum Thickness60mmUnlimited
Minimum Diameter0.5mm2mm
Tolerance of Diameter+/_0.01mm+/_0.2mm
Company Profile HangZhou Xihu (West Lake) Dis. hardware companyWe are professional manufacturer of all kinds of metal parts with 9years experience, specialized in powder metallurgy and CNC machining.We can offer the plans for your choice to achieve the best price and quality with different production process.Now turnover of our export sales rises by 30% steadily each year Our Equipment HangZhoug Xihu (West Lake) Dis. Hardware own 6000 square meters and more than 150 sets of high precision equipment for Powder metallurgy device, Sintering furnace, CNC machining equipment,Slow speed Wire Cut,Measurement Instrument,Surface treatment etc.At the same time,we have more than 150 professional technicians and service team to guarantee on-time delivery and qualified products.A professional QC team with complete QC equipment ensures that products are qualified from raw material to final products. Inspection workshop 1.We have specialized QC testers to check the products quality according to different customers.2.We have IQC to check the incoming material.3.We have PQC to inspect full-course during the processing4.We have FQC to inspect all the final products and make the 100% inspection before the shipments. FAQ Q1:What’s powder metallurgy processing?● Powder metallurgy or PM-is a state of the art metal forming process used to produce net-shape components.● Made by mixing elemental or alloy powders and compacting the mixture in a die, the resultant shapes are then sintered (heated) in a controlled-atmosphere CZPT to CZPT the particles metallurgically. ● PM typically uses more than 97% of the starting raw material in the finished part,which is basically a “chipless” metalworking processQ2:Do you make customized products based on our design/drawings?Yes (PDF/STEP/IGS/DWG…)Q3:Will my drawing be safe after you get it?Yes, we can sign the NDF before you send the drawing.Q4:Do you provide some samples?Yes,sample fee is needed, it will be returned when mass production if possible.Q5:How to deal with the parts received when they are found to be in poor quality?Our engineers will find the solutions and remake them for you asap.Q6:Can we know the production process without visiting factory?We will offer detailed production schedule and send weekly reports with digital pictures and videos of the production process.Q7:Do you test all your products before delivery?Yes. If quantity is large, then a sample batch of 5-10% of the quantity.

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Standard Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox     comer planetary gearboxChina Standard Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox     comer planetary gearbox
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